Routing Acrylic Sheet

Any movement whether when measuring marking or cutting can create a situation where the end cut is not what was desired.

Routing acrylic sheet.

Extruded acrylic tends to fall on the soft side of the equation while cast acrylic is hard. Many commercially available types of routers are acceptable. Guideline 2 use the right bit. The router is guided around a precut template pattern that is fastened to the acrylic sheet.

Freeze material for an hour before cutti. I have selected an arrow head shaped bit for this project. As the accuracy of cnc routers continues to improve additional gains are being made into the machine building medical devices and valve industries. You will never get the best results using wood bits to cut acrylic as cutting and chip removal is key.

First start by clamping the acrylic sheet down with table clamps to prevent slipping. Transfer image to. Routing of acrylic has become one the most popular methods of plastic fabrication in the sign and point of purchase industries. Templates can be made from plywood fiberboard or rigid plastic.

Clamps may also be used to hold the template to the material and moved when necessary. Be sure to follow the manufacturers safety recommendations for equipment and materials used with. For best results you should be using an hsk tool holder or better for routing this job. A piece of acrylic sheet.

Routing premium acrylic sheet this brief gives advice for. The characteristics of each classification necessitates the use of different router tooling with varying geometry. Routing line art on acrylic sheet step 1. The template is typically held to the sheet using vacuum or two sided adhesive tape.

Using a tape measure or a ruler if the piece is small measure the distance of your first cut. Acrylic has the attribute of being either soft or hard depending on the manufacturing process. Here i have used 2 mm thick acrylic sheet of size 13 inches by 10. These include hand held routers table routers.

An rpm setting of 32 000 or. This will ensure that the acrylic is fastened as solid as possible which will minimize any movement flex or vibration. Some useful tips for cutting plastic acrylic using a router or cnc machine are discussed in this video. This tool holder provides far less chatter which means smoother results.